How to Package Mugs for Shipping: Packing Supplies & Protection Tips

Why Proper Packaging of Mugs Matters

Proper packaging reduces the risk of mugs arriving chipped, cracked, or broken after drops, impacts, and movement during transit. Because handles and rims are particularly vulnerable, placing a mug in a box without enough cushioning can leave it exposed to damage.

For businesses shipping mugs regularly, consistent protection is especially important to reduce breakages and avoid the cost of replacements and customer complaints. Globe Packaging supplies corrugated boxes, bubble wrap, void fill, and packing tape to help businesses package mugs securely for delivery.

What Do You Need to Pack a Mug for Shipping?

Small-to-Medium Corrugated Shipping Boxes

Choose a small-to-medium corrugated box that fits the mugs without leaving too much empty space. 6x6x6", 8x6x6", and 8x8x8" single-wall boxes are suitable for one to two mugs. Double-wall construction adds strength and is especially useful for fragile ceramics or heavier mugs.

Avoid oversized boxes, as too much interior space allows mugs to shift and collide during handling. Make sure the box is clean, dry, and free from weak spots or damage.

A sturdy corrugated box provides the outer protection needed to keep mugs secure during shipping.

Packing Paper & Bubble Wrap

Wrap each mug individually, using plain packing paper as the first layer and bubble wrap for additional cushioning. Plain packing paper is preferable to printed newspaper because ink can transfer onto the mug.

Pay particular attention to the handle, which is one of the most vulnerable parts of a mug. Add an extra layer of bubble wrap around the handle before securing the wrapping.

Cardboard Dividers & Void Fill

Cardboard dividers create separate spaces for each mug and help prevent them from touching during transit. You can make these from old cardboard boxes, cut to fit the spaces between each mug. They are especially useful when shipping more than two mugs in one box.

Fill any remaining gaps with crumpled packing paper, bubble wrap, or packing peanuts. The goal is to keep every mug secure without overcrowding the box or leaving space for the contents to shift.

Packing Tape & Box Labels

Use strong packing tape designed for shipping, not masking or office tape. Seal the bottom of the box before packing and securely tape the top once everything is in place.

For additional reinforcement, apply tape across the centre seam and along the side seams. Clearly mark boxes containing fragile mugs, and indicate the correct orientation where necessary to help reduce rough handling.

Strong packing tape helps keep the box securely closed throughout handling and transportation.

Protection Tips for Packaging Mugs for Shipping

Add Cushioning to the Bottom of the Box

Place a layer of bubble wrap, packing paper, or another suitable cushioning material across the bottom of the box before adding the mugs. This creates a protective buffer between the mugs and the box base.

Fill the Inside of Each Mug

Place loosely crumpled packing paper inside each mug before wrapping it. This provides internal support without putting excessive pressure on the ceramic.

Pack Mugs Upright, Not on Their Side

Stand each mug on its base with the opening facing up rather than laying it flat. On its side, the handle takes the full weight of the mug plus anything stacked above it, which is the most common way handles snap in transit. Upright, that load runs down through the base instead.

Summary Table: How to Safely Package Mugs for Shipping

Protect Your Mugs in Transit With Globe Packaging

Using suitable packaging materials from Globe Packaging helps businesses prepare mugs for secure packing from the warehouse to the customer.

The right packaging can make the difference between a mug arriving safely and reaching the customer chipped or broken. At Globe Packaging, we provide the packaging materials needed for secure mug shipping, including corrugated boxes, bubble wrap, protective materials, void fill, and packing tape. 

Browse our protection range to find the supplies that fit your packing needs and help keep your mugs protected from dispatch to delivery.

*Note: Product listings, prices, and delivery times shown are approximate and subject to change. Contact Globe Packaging for the latest information.