Corrugated Paper Roll Sizes: The Complete Guide

Key Takeaways

• Corrugated roll widths range from narrow (300mm/11.8 inches) to extra-wide (1500mm/59 inches), allowing for versatile packaging solutions.
• Choosing the correct roll size directly impacts both protection quality and overall packaging costs.
• Bulk purchasing corrugated rolls saves 10–35% depending on quantity, with the 300mm width offering up to 35% savings at 24 rolls.
• Globe Packaging offers one of the UK’s most extensive selections of corrugated paper roll sizes at competitive prices, with free next-day delivery on orders over £50. Their range is supported by expert guidance to help businesses choose the proper protective packaging for any shipping need.

Understanding Corrugated Paper Roll Dimensions

Finding the right corrugated paper roll size shouldn't feel like solving a complex puzzle. Whether you're wrapping fragile items or creating custom packaging, selecting the appropriate dimensions can make all the difference in protection and cost-efficiency. 

Corrugated paper rolls come in various configurations, but specific industry standards have emerged to streamline packaging operations. Globe Packaging offers consistent core specifications with multiple width options to suit different requirements. Understanding these basic dimensions provides a foundation for making appropriate packaging selections.

The most common measurements you'll encounter include roll width (the side-to-side measurement), roll length (the total amount of material on the roll), and flute profile (the size and shape of the corrugated wave pattern). Each dimension serves a specific purpose in the overall protection scheme, working together to provide cushioning, stability, and structural integrity.

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From cardboard boxes and bubble wrap to eco-friendly alternatives and bespoke branded packaging, we stock the full range. With 65+ box sizes, protective materials, tapes, mailing supplies, and sustainable options, Globe Packaging has been serving UK businesses and individuals with market-leading prices and exceptional service since 2008.

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Standard Corrugated Roll Dimensions You Need to Know

Standard Roll Length: 75 Metres

Most corrugated rolls are manufactured in a standard length of 75 metres (approximately 246 feet) per roll. This length provides substantial packaging capacity while remaining manageable for handling and storage in most warehouse environments. The 75-metre specification has been optimised for the UK market, offering enough material for extended packaging operations without excessive bulk.

This standardised length enables efficient inventory management and storage planning. Warehouse managers can accurately calculate space requirements and predict usage rates based on consistent roll dimensions. For reference, a 75-metre roll can wrap numerous items depending on the width selected and the size of objects being protected.

Width Options for Corrugated Paper Rolls

While length remains consistent at 75 metres, width options vary significantly to accommodate different packaging applications. The width you select directly impacts how you'll use the material—whether for wrapping individual items, creating custom box dividers, or providing surface protection. There are generally nine standard widths ranging from 300mm to 1500mm.

Selecting the optimal width requires balancing convenience, waste reduction, and application requirements. For wrapping irregularly shaped items, narrower rolls offer greater flexibility and less material waste. Conversely, wide rolls excel at protecting large surface areas or quickly creating substantial void fill. Many packaging professionals keep several widths on hand to efficiently address various needs.

Complete Width Range Available & Uses of Corrugated Paper Roll

All of the rolls above have a standard length of 75 metres. 

Pricing: What You'll Pay for Corrugated Rolls

Understanding the cost structure of corrugated paper rolls helps you make informed purchasing decisions. Based on Globe Packaging's current pricing, here are the costs for their standard 75-metre rolls for the smallest and largest widths:

300mm Width (11.8") Pricing

1500mm Width (59") Pricing

All displayed prices are exclusive of VAT at 20%. Add 20% to these prices for VAT-inclusive costs.

Understanding the Pricing Structure

Several factors influence corrugated roll pricing:

• Width Impact: Wider rolls cost proportionally more due to increased material usage. The 1500mm roll costs approximately 4 times as much as the 300mm roll, reflecting the 5x increase in width.
• Volume Discounts: Purchasing multiple rolls yields significant per-unit savings. For the 300mm width, buying 24 rolls instead of individual rolls saves 35% per roll (£6.29 per roll difference).
• Material Quality: All Globe Packaging rolls feature the same high-quality construction with 100% recycled content, ensuring consistent protection across all sizes.

Cost-Effective Ordering Strategy

To maximize value when ordering corrugated rolls:

1. Assess your usage: Calculate average monthly consumption by width
2. Order in bulk: Purchase 4–10 rolls to capture meaningful discounts (20–30% savings)
3. Stock multiple widths: Keep 2–3 different widths to handle various product sizes efficiently
4. Consider storage: Ensure adequate space for wider rolls before ordering large quantities
5. Plan for peak periods: Order larger quantities before busy seasons to ensure availability

For businesses with regular shipping needs, ordering 10+ rolls of commonly used widths (like 300mm or 500mm) provides optimal cost efficiency while maintaining reasonable inventory levels.

Measuring for Your Packaging Needs

Selecting the optimal corrugated roll width requires a methodical evaluation of your specific packaging requirements. Start by analyzing the dimensions, weight, and fragility of your typical products. 

Consider not just the current items you're shipping but also anticipated future needs to ensure your selected roll sizes provide long-term utility.

Calculate Required Roll Width

Determining the ideal roll width begins with measuring your commonly shipped items:

1. For wrapping applications: Measure the circumference of the item at its widest point, then add 50–100mm of overlap for secure closure.
2. For surface protection: Measure the largest dimension you need to cover.
3. For void fill: Consider the volume of space that needs filling.

Here’s a sample calculation: 

• Book (200mm x 150mm): Circumference ≈ 700mm → Use 750mm or 900mm roll
• Picture frame (500mm x 400mm): Circumference ≈ 1800mm → Use 1500mm roll doubled, or wrap in sections with 900-1000mm roll
• Small table (600mm diameter): Circumference ≈ 1900mm → Use 1500mm roll with overlap or 1200mm roll in multiple passes

Avoiding Common Sizing Mistakes

Mistake #1: Choosing Width Based Solely on Largest Items 

This often leads to excessive waste when packaging smaller products. Instead, analyze your product mix to identify the most common dimensions, then select widths that efficiently accommodate these sizes with minimal excess.

Mistake #2: Underestimating Storage Requirements for Wider Rolls 

While a 1500mm roll might seem ideal for large items, these wider options require substantial storage space and can be unwieldy to handle. Ensure your facility can accommodate both the physical dimensions and the weight of wider rolls.

Mistake #3: Not Considering Dispensing Equipment 

Oversized rolls may not fit standard dispensers or require awkward handling procedures, slowing operations. Select roll dimensions that integrate seamlessly with your existing packaging processes.

Mistake #4: Ordering Insufficient Quantities 

Single roll purchases miss out on significant bulk discounts (20–35% savings). Calculate 2–3 months of usage and order accordingly to capture volume pricing.

Get Corrugated Roll Sizing with Globe Packaging's Expert Guidance

Choosing the right corrugated paper roll doesn't have to be complicated when you understand the sizing fundamentals and cost structure. At Globe Packaging, we've simplified the selection process by offering nine precisely calibrated widths from 300mm to 1500mm, all in our standard 75-metre length that's optimised for UK businesses.

Our comprehensive size chart removes the guesswork, matching specific widths to typical packaging applications, from 300mm rolls perfect for small items and books to 1500mm expansive sheets ideal for furniture and industrial equipment. Understanding these dimensions helps you select the most cost-effective option while ensuring optimal product protection.

Cost efficiency is equally important, and our transparent pricing structure rewards smart purchasing decisions. With guaranteed savings through bulk ordering and competitive per-roll pricing starting at just £17.79, Globe Packaging makes premium protective packaging accessible to businesses of all sizes. Every roll features 100% recycled content, delivering environmental responsibility alongside exceptional protection.

As one of the UK's most trusted packaging distributors, we combine product expertise with outstanding service, offering next-day delivery on orders placed by 4 PM and knowledgeable support to help you select the perfect roll width for your specific needs. 

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Frequently Asked Questions (FAQs)

What width corrugated roll should I choose for furniture wrapping?

For furniture wrapping, use 750–1000mm for medium pieces, or 1200–1500mm for large items like sofas and wardrobes. The 1500mm width wraps most furniture in a single pass, eliminating overlaps and significantly reducing application time.

Are Globe Packaging's corrugated rolls environmentally friendly?

Yes, all Globe Packaging corrugated rolls are made from 100% recycled material and are fully recyclable and biodegradable. This eco-friendly construction maintains excellent protective qualities while minimising environmental impact, aligning with modern sustainability commitments.

What's the standard length for corrugated paper rolls?

Globe Packaging's corrugated rolls are 75 metres (approximately 246 feet) in length. This standardised length optimises handling convenience and storage efficiency while providing substantial material for extended packaging operations across all nine width options.

Does Globe Packaging stock all corrugated roll widths for immediate delivery?

Yes, Globe Packaging stocks all nine standard widths (300mm, 450mm, 500mm, 600mm, 750mm, 900mm, 1000mm, 1200mm, 1500mm) for immediate dispatch. Orders placed by 4 PM receive next-day delivery across mainland UK, ensuring uninterrupted packaging operations.

*Note: Product listings and prices shown are approximate and subject to change. Contact Globe Packaging for the latest information.